Preparing for Peak Season: Why Now Is the Time to Order Material Handling Carts
For warehouses, distribution centers, retailers, and fulfillment operations, peak season can put significant pressure on employees, equipment, and workflows.
As Q4 and the holiday season approach, higher order volumes mean more picking, replenishment, stocking, and material movement throughout the facility. Having the right warehouse carts and material handling equipment in place before demand increases can help your team work more efficiently when it matters most.
If you anticipate needing additional carts before the end of the year, now is the time to start planning.
When Should You Order Warehouse Carts for Peak Season?
Ideally, warehouses and fulfillment centers should evaluate their cart and material handling equipment needs before peak-season volume begins.
Planning ahead gives your team time to identify equipment needs, determine the right cart configuration, and place orders before manufacturing schedules become busier.
Waiting until your operation urgently needs additional carts can leave you working around longer lead times during an already demanding time of year.
How Do You Know If You Need More Warehouse Carts?
Before peak season begins, take a look at how your current carts are being used.
Some common signs that you may need additional or upgraded material handling carts include:
Employees waiting for carts to become available
Older carts requiring frequent repairs
Workers consistently avoiding certain carts
Employees making multiple trips to complete one task
Carts that no longer fit your products or inventory
Increased order volume without a corresponding increase in material handling equipment
Workarounds becoming part of your team's everyday process
Addressing these issues before your busiest months can help prevent small inefficiencies from becoming larger bottlenecks when volume increases.
How Can the Right Warehouse Carts Improve Peak-Season Efficiency?
The right material handling carts do more than move inventory from one place to another. They can help reduce unnecessary movement and make frequently performed tasks more efficient.
For example, order picking carts with integrated ladders allow employees to pick from higher shelving without leaving their cart to find a ladder.
Other features such as barcode scanner holders, clipboards, toolboxes, storage compartments, and optimized shelving can keep frequently used equipment within reach.
During peak season, even small improvements matter. Saving a few steps or a little time on each pick can add up when those tasks are repeated hundreds or thousands of times.
Should You Consider a Custom Warehouse Cart?
A custom warehouse cart may make sense when standard equipment doesn't fit your products, facility, or workflow.
Custom carts can be designed around factors such as:
Aisle widths and facility layout
Product dimensions and weight
Shelf height and spacing
Load capacity
Caster and wheel requirements
Integrated ladders
Scanner, clipboard, and tool storage
Handles and maneuverability
Specific picking or stocking processes
The goal isn't to customize for the sake of customization. It's to eliminate unnecessary steps and create a cart that better supports the work your employees are already doing.
Why Should You Order Warehouse Carts Before Q4?
As peak season approaches, demand for warehouse and material handling equipment can increase and manufacturing schedules can fill up.
Ordering earlier gives you more flexibility to evaluate your needs, choose the right equipment, and account for production lead times, particularly when ordering custom material handling carts.
It also gives your operation time to put new equipment into use before you're dealing with your highest order volumes.
Get Your Facility Ready Before the Rush
Peak season puts enough pressure on warehouse and fulfillment operations. Your material handling equipment shouldn't add to it.
Now is a good time to evaluate whether you have enough carts, whether your current equipment still fits your workflow, and where better cart design could improve efficiency.
Whether you need additional warehouse carts, order picking carts, ladder carts, material handling carts, or a completely custom solution, Rol-Away can help you determine the right equipment for your operation.
Planning for Q4 or year-end demand? Contact Rol-Away today to discuss your warehouse cart needs and get your order into the production schedule before lead times pick up.

